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Spherical Chromium Powder

Spherical Chromium Powder (Cr)

AvailableSpherical Chromium Powder for 3D PrintingSpherical Chromium Powder for AMWholesale & RetailManufacturer & Supplier
  • Symbol: Cr
  • Composition: ≥99.9%
  • Particle size: 15-45 um, 15-53 um, 45-105 um, etc.
  • Shape: Spherical
  • In Stock: Available
  • Ships to: Worldwide
  • Spherical Chromium Powder Price & List

    Spec. Shape Particle Size Application
    Cr-DS045 Spherical 15-45 um 3D printing / additive manufacturing
    Cr-DS053 Spherical 15-53 um 3D printing / additive manufacturing
    Cr-DS105 Spherical 45-105 um 3D printing / additive manufacturing
    Cr-DS150 Spherical 45-150 um 3D printing / additive manufacturing
    Customizable Spherical Customizable 3D printing / additive manufacturing
    Note: We provide customized service. If you don't find the powder you want, please send us an email directly. We can customize it according to your requirements.

    Spherical Chromium Powder


    Chromium powder is a metallic chromium in the form of a powder, typically appearing silver-white to steel-gray. It is an important strategic metal raw material and plays an irreplaceable role in fields such as metallurgy, electroplating, and refractory materials due to its high hardness, excellent corrosion resistance, and its ability to function as a key alloying element. Based on purity and application, it can be classified into metallurgical-grade chromium powder, chemical-grade chromium powder, and high-purity chromium powder.

    Basic Characteristics

    Physical Properties:
    High melting point: Approximately 1907°C.
    High hardness: Metallic chromium itself is very hard and brittle.
    Magnetic properties: Exhibits ferromagnetism (although very high-purity chromium can exhibit antiferromagnetism).
    Chemical Properties:
    Passivation: This is the most prominent chemical characteristic of chromium. At room temperature, a very thin and dense passivation film of chromium trioxide (Cr₂O₃) rapidly forms on the surface of chromium in air or water. This film makes it exceptionally stable, resistant to corrosion from water, atmosphere, and many acids. The corrosion resistance of stainless steel also primarily stems from this characteristic of chromium.
    Reactivity at high temperatures: At elevated temperatures, chromium can react directly with non-metallic elements such as oxygen, nitrogen, carbon, and sulfur.

    Spherical Chromium Powder

    Spherical chromium powder refers to metallic chromium powder with a regular spherical particle morphology produced through special processes. It is a high-end product among chromium powders, which not only retains the core characteristics of metallic chromium, such as high hardness and excellent corrosion resistance, but also possesses extremely high fluidity, high tap density, and low specific surface area due to its unique spherical morphology. It is primarily used in cutting-edge fields with extreme requirements for powder performance, such as high-performance additive manufacturing (3D printing), surface engineering, and special alloys.

    Basic Characteristics

    Advantages of Physical Morphology:
    Excellent Fluidity: Spherical particles have a low friction coefficient and can spread uniformly like a fluid. This is crucial for automated production processes (e.g., powder recoating in 3D printing, powder feeding in thermal spraying), ensuring process stability and product uniformity.
    High Tap Density: Spherical particles achieve the tightest packing, resulting in higher density of the formed green body and superior density and mechanical properties of the sintered product.
    Low Specific Surface Area and Low Oxygen Content: For the same mass, spherical powder has a much smaller total surface area than irregular powder, meaning less adsorption of oxygen and other impurities on the surface. Low oxygen content is crucial for improving the purity, ductility, and high-temperature performance of the final product.
    Smooth Surface: The particles have a smooth surface and few internal pores, which is beneficial for forming a uniform melt pool in subsequent processing or achieving a dense sintered structure.
    Chemical Properties:
    Inherits the core chemical properties of metallic chromium: exceptional passivation (corrosion resistance) and high hardness. The spheroidization process is typically carried out in a protective atmosphere, contributing to purer and more stable chemical characteristics.

    Main Preparation Methods

    Plasma Rotating Electrode Process (PREP):
    Principle: A high-purity chromium metal electrode rod is rotated at high speed as the anode, while its end face is bombarded by a plasma torch. The molten droplets are ejected by centrifugal force, spheroidize, and cool.
    Advantages: The powder has extremely high purity, good sphericity, and almost no hollow or satellite particles. It is one of the main methods for producing high-demand spherical chromium powder.
    Disadvantages: Low yield and extremely high cost.
    Electrode Induction Gas Atomization (EIGA):
    Principle: Under vacuum or a protective atmosphere, the end of a chromium metal electrode rod is melted directly by induction heating. The molten droplets fall and are atomized into spherical powder by a high-pressure inert gas.
    Advantages: Avoids contamination of the molten chromium by a crucible, allowing for high-purity powder.
    Disadvantages: Complex technology and high cost.
    Plasma Spheroidization:
    Principle: Irregularly shaped conventional chromium powder is used as raw material and fed into the high-temperature zone of a radio frequency plasma torch. The particles instantly melt, spheroidize under surface tension, and then rapidly cool into spherical powder.
    Advantages: Can upgrade conventional chromium powder to high-performance spherical powder and effectively reduce oxygen content.
    Disadvantages: Requires high control over the process parameters.

    Spherical Chromium Powder Application

    Due to its extremely high cost, the application of spherical chromium powder is currently primarily concentrated in scientific research and cutting-edge fields that have extreme requirements for material performance.
    Metal Additive Manufacturing (3D Printing):
    A core application direction. It is used in technologies such as Selective Laser Melting (SLM) or Electron Beam Melting (EBM) to directly manufacture complex-structured chromium alloys or high-chromium content components.
    Application Prospects:
    Wear-Resistant and Corrosion-Resistant Components: Manufacturing components that operate in extreme wear and corrosion environments, such as pump valves and seals.
    High-Temperature Alloy Components: As a key alloying element, used for printing high-performance nickel-based or cobalt-based superalloy components to enhance their high-temperature strength and oxidation resistance.
    Nuclear Industry: Exploration for manufacturing radiation-resistant components.
    High-Performance Surface Engineering and Coatings:
    Atmospheric Plasma Spraying (APS) or High-Velocity Oxygen-Fuel (HVOF) Spraying: Using spherical chromium powder to prepare high-quality, dense chromium or chromium-based alloy coatings on the surfaces of critical components (such as aero-engine blades, hydraulic piston rods), providing excellent wear and corrosion protection.
    Special Powder Metallurgy:
    Using advanced processes like Hot Isostatic Pressing (HIP) to prepare high-density, high-performance chromium metal or chromium composite materials for key components under special working conditions.
    Alloy Additive:
    As a high-purity additive, used for preparing master alloys with extremely uniform composition, such as high-end stainless steel and nickel-based alloys.
    Scientific Research:
    Serves as a model material for studying fundamental scientific issues such as the behavior of chromium-based materials in additive manufacturing and coating formation mechanisms.
    Spherical Chromium Powder  Spherical Chromium Powder
    Spec. Shape Particle Size Application
    Cr-DS045 Spherical 15-45 um 3D printing / additive manufacturing
    Cr-DS053 Spherical 15-53 um 3D printing / additive manufacturing
    Cr-DS105 Spherical 45-105 um 3D printing / additive manufacturing
    Cr-DS150 Spherical 45-150 um 3D printing / additive manufacturing
    Customizable Spherical Customizable 3D printing / additive manufacturing

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